PE Insulated Air Core/Jelly Filled Star Quad Railway Signalling Cables (RF 0.3)

image of PE Insulated Air Core/Jelly Filled Star Quad Railway Signalling Cables (RF 0.3)

Application

The cables are designed to give good protection to the core against inductive interference (RF=0.3).The cables are used for outdoor signaling equipment.

Standards

construction of PE Insulated Air Core/Jelly Filled Star Quad Railway Signalling Cables (RF 0.3)

• RENFE E.T. 03.365.051.6

 

 

 

Construction

Conductors

Solid annealed bare copper 0.9/1.4mm as per ASTM B-3/class 1 of IEC 60228

Insulation

Solid polyethylene as per ASTM D 1248/IEC 60708

Cabling Element

Four insulated conductors are twisted together to form a quad

Cable Core Assembly

The cores are cabled together in concentric layers to form the cable core. Units are identified by colour coded binders

Core Wrapping

One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap

Electrostatic Screen

Corrugated copper tape of 0.12mm is applied longitudinally with overlap

Bedding

PE or LSZH

Electrostatic Armour

Two steel tapes of 0.5mm are helically applied with gap. The outer tape will cover the gap left by the inner one

Sheath

PE, PVC or LSZH

Ripcord

Nylon ripcord may be placed parallel to the cores to facilitate sheath removal

Electrical Properties

Nominal Conductor Diameter

mm

0.9

1.4

Conductor Size

mm2

0.636

1.539

Maximum Conductor Resistance @20°C

Ω/km

28

12.1

Minimum Insulation Resistance @500V DC

MΩ.km

35000

5000

Reduction Factor Rk (50Hz) Induced Voltage Em 100V/Km

 

0.3

0.3

                                               Induced Voltage Em 500V/Km   0.5 0.5

Maximum Resistance Unbalance

%

2.5

2.5

Maximum Mutual Capacitance @0.8Hz

nF/km

45

50

Maximum Capacitance Unbalance @1KHz pair-to-pair

pF/500m

250

250

Maximum Capacitance Unbalance @1KHz pair-to-ground

pF/500m

1200

1200

Maximum Average Attenuation @1KHz

dB/km

0.7

0.46

Maximum Average Attenuation @10KHz

dB/km

1.6

0.85

Maximum Average Attenuation @30KHz

dB/km

2.1

1.3

Dielectric Strength Conductor to Conductor 3secs

V DC

3000

3000

                                Conductor to Screen 3secs V DC 3500 3500

Nominal Insulation Thickness

mm

0.45

0.65

Nominal Insulated Conductor Diameter

mm

1.8

2.7

Mechanical and Thermal Properties

Temperature range during operation (fixed state): -30°C – +70°C
Temperature range during installation (mobile state): -20°C – +50°C
Minimum bending radius: 15 x Overall Diameter

Colour Code

Layer Quad Position Colour of conductors
1 2 3 4
Centre and even layers First ORANGE

GREEN

RED

WHITE
Even YELLOW

GREEN

BLUE

WHITE

Odd

YELLOW

GREEN

RED

WHITE

Last

ORANGE

GREEN

BLUE

WHITE

Odd Layers

First ORANGE

GREEN

RED

BLACK
Even YELLOW

GREEN

BLUE

BLACK

Odd

YELLOW

GREEN

RED

BLACK

Last

ORANGE

GREEN

BLUE

BLACK

Dimensions And Weight

Cable Code

Number of Quads

Nominal Bedding/Sheath Thickness
mm

Nominal Overall
Diameter
mm

Nominal Weight kg/km

0.9mm Conductor, 1.8mm Insulated Wire
TP365-2Y(CTS)2Y(DSTA)Y1Q09-RF03 1 1.5/1.6 18.3

1300

TP365-2Y(CTS)2Y(DSTA)Y3Q09-RF03 3 1.5/1.6 21.7

1425

TP365-2Y(CTS)2Y(DSTA)Y5Q09-RF03 5 1.5/1.6 25.2

1650

TP365-2Y(CTS)2Y(DSTA)Y7Q09-RF03 7 1.5/1.6 26.7

1800

TP365-2Y(CTS)2Y(DSTA)Y10Q09-RF03 10 1.5/1.6 29.2

2275

TP365-2Y(CTS)2Y(DSTA)Y14Q09-RF03 14 1.6/1.8 32.3

2450

TP365-2Y(CTS)2Y(DSTA)Y19Q09-RF03 19 1.7/1.8 36.0

2895

TP365-2Y(CTS)2Y(DSTA)Y27Q09-RF03 27 1.7/1.8 40.5

3275

TP365-2Y(CTS)2Y(DSTA)Y37Q09-RF03 37 1.8/2.0 45.6

3775

TP365-2Y(CTS)2Y(DSTA)Y48Q09-RF03 48 1.9/2.0 49.8

4275

1.4mm Conductor, 2.7mm Insulated Wire
TP365-2Y(CTS)2Y(DSTA)Y1Q14-RF03 1 1.5/1.6 20.2

1615

TP365-2Y(CTS)2Y(DSTA)Y3Q14-RF03 3 1.5/1.6 25.7

1775

TP365-2Y(CTS)2Y(DSTA)Y5Q14-RF03 5 1.6/1.8 30.8

2200

TP365-2Y(CTS)2Y(DSTA)Y7Q14-RF03 7 1.6/1.8 32.8

2525

TP365-2Y(CTS)2Y(DSTA)Y10Q14-RF03 10 1.7/1.8 36.5

2975

TP365-2Y(CTS)2Y(DSTA)Y14Q14-RF03 14 1.7/1.8 40.5

3150

TP365-2Y(CTS)2Y(DSTA)Y19Q14-RF03 19 1.8/2.0 45.6

3695

TP365-2Y(CTS)2Y(DSTA)Y27Q14-RF03 27 2.0/2.2 52.3

3975

TP365-2Y(CTS)2Y(DSTA)Y37Q14-RF03 37 2.1/2.2 59.1

4475

TP365-2Y(CTS)2Y(DSTA)Y48Q14-RF03 48 2.2/2.3 66.0

4975